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Forklift Accidents: The Invisible Industrial Safety Killer

Pedestrian collisions Blind spots leading to accidents

Equipment collisions Increased equipment maintenance costs

Speeding accident Risk of emergency braking failure

Forklift overloading Forklift losing balance and causing accidents

WTSAFE・Forklift Intelligent Anti-Collision Solution

WTSAFE forklift collision avoidance system integrates AI intelligent recognition, UWB precise positioning, and radar detection technology to provide triple protection and zero-blind-spot protection for operational safety.

Forklift Safety System

20+ industry applications

100+ patents and software copyrights

400+ project cases

Forklift Safety Product Series

Covering the entire range of forklift safety areas, helping enterprises improve their safety management levels

AI Collision Warning

AI Collision Warning

Utilizes AI technology to monitor personnel movement. Through vehicle-mounted cameras, it conducts real-time monitoring, identification, and tracking of individuals around the vehicle. When the forklift approaches personnel within a critical distance, it triggers audible-visual alarms or speed control intervention.

  • Utilizing AI artificial intelligence technology.
  • This system can detect hazardous conditions in the work area in real time and issue warnings. 
  • If an obstacle or person enters the hazardous zone, the driver will receive dynamic collision warnings.

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UWB Collision Warning

UWB Collision Warning

Fixed anchors (base stations) installed on forklifts monitor the relative distance to tags worn by personnel within a 100-meter diameter range in real-time. The system assesses risk levels based on proximity, triggers tiered audible-visual alarms, and enforces speed restriction or forced stop at critical distances. This effectively prevents and eliminates high-risk accidents such as vehicle collisions and worker run-overs.

  • A safety ranging system with accuracy up to 10 cm.
  • this system uses precise ranging warnings to effectively prevent forklift accidents.
  • Providing real-time location tracking of personnel and vehicles.

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Radar Collision Warning

Radar Collision Warning

Uses millimeter wave radar to accurately detect the real-time distance to obstacles. The closer the distance, the more urgent the warning sound, effectively preventing forklifts from colliding with people or objects.

  • When ultrasonic sensors mounted at the vehicle rear detect obstacles.
  • They instantly activate visual and audible warnings to the driver.
  • The alert frequency intensifies proportionally as the obstacle proximity decreases.

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Zone Collision Warning

Zone Collision Warning

By deploying a zone-based anti-collision system, forklifts are monitored at access points. The system activates audible-visual alarms and enforces vehicle speed control while alerting pedestrians to yield for approaching vehicles.

  • High-precision distance measurement accurately determines whether a vehicle is in a corner zone.
  • And issues an audible and visual alarm to alert surrounding personnel and vehicles to avoid the area.
  • When approaching corners, the vehicle automatically enforces speed restriction to the set value.


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Video Demonstration of Forklift Collision Warning System

Features of WTSAFE Forklift Anti-Collision System

Real-time pedestrian recognition: AI vision accurately detects pedestrians in the vicinity

Real-time pedestrian recognition: AI vision accurately detects pedestrians in the vicinity

Multi-level proximity alarm reminders: dual audio and visual warnings

Multi-level proximity alarm reminders: dual audio and visual warnings

UWB centimeter-level positioning: centimeter-level accuracy locks in dangerous distances

UWB centimeter-level positioning: centimeter-level accuracy locks in dangerous distances

All-around obstacle detection: high sensitivity, long detection distance

All-around obstacle detection: high sensitivity, long detection distance

Intelligent speed reduction control: speeding alarm and speed control

Intelligent speed reduction control: speeding alarm and speed control

Multiple Camera Options: Flexible selection of various camera solutions

Multiple Camera Options: Flexible selection of various camera solutions

Driving Record Video: Local loop recording for accident traceability

Driving Record Video: Local loop recording for accident traceability

Driving Behavior Monitoring: Smoking/making phone calls/fatigued driving

Driving Behavior Monitoring: Smoking/making phone calls/fatigued driving

Cloud-based Digital Management Platform

Through an information system based on cloud platforms and IoT technology, fleet managers can gain real-time insight into fleet operations and driver performance.

  • Driver/forklift management digitization
  • Driver identity security verification
  • Vehicle maintenance/dispatching
  • Data visualization and analysis
  • Real-time monitoring and remote management
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Our Successful Ustomer Cases

Trusted by numerous brands, we’ve provided smarter safety solutions to over 5,000 enterprises.

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Industry Solutions

Delivering end-to-end customized safety solutions for comprehensive scenario coverage.

WTSAFE Provides 360° Comprehensive Protection for Factory Premises, Forklifts, Workers.

Reduce collision accident rates

Enhance Forklift and Pedestrian Safety

Reduce cargo damage costs

Reduce insurance claims costs

Increase blind spot monitoring coverage

Reduce personnel injury and fatality risks to zero

WTSAFE Provides 360° Comprehensive Protection for Factory Premises, Forklifts, Workers.

Customer Success Stories

WTSAFE and Yulin Tobacco Join Forces to Build an “Intelligent and Standardized” Tobacco Logistics Hu

As a key logistics center for the Guangxi Tobacco Industry, the Yulin Tobacco Logistics Distribution Center represents a total investment of approximately 90 million RMB and spans over 100 mu of land. It handles an average of 26 million cigarettes per day for loading, unloading, and sorting. Beyond its core roles in warehousing, distribution, and safety, the center aims to become a leading example of intelligent and standardized tobacco supply chain operations through technological innovation and service upgrades.

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Case Study: Speed Limiting System at COSMAX Cosmetics

COSMAX, established in 2004, specializes in cosmetic manufacturing. Large container transport via forklifts in narrow workshops caused frequent collisions. Key challenges: Congested Operations: High pedestrian traffic with silent electric forklifts lacking alarms. Uncontrolled Speeding: Operators consistently exceeded limits to rush tasks. Blind-Zone Risks: Drivers couldn’t discern pedestrian movements in noisy environments.

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Case Study: AI Forklift Collision Prevention in HVAC Manufacturing

Client Profile A top-tier Chinese HVAC and refrigeration equipment manufacturer operating an 80+ forklift fleet across expansive facilities. Designated 2023 as "Forklift Safety Year," leadership prioritized zero-incident operations through technological transformation. Safety Challenges 1、Multi-Building Complex High-frequency forklift transit between 4 large workshops strained safety oversight. 2、Constrained Operating Zones Narrow aisles and persistent blind spots in production areas elevated collision risks.

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About WTSAFE

Shenzhen Waytronic Security Technology Co., Ltd. has been deeply engaged in the fields of forklift safety management and smart factories for over 20 years. The company specializes in providing customers with comprehensive digital solutions that prevent forklift safety risks and enhance operational efficiency. As a technology-driven enterprise, Weichuang integrates R&D, manufacturing, sales, and service into one.
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Frequently Asked Questions

The forklift collision avoidance system uses sensing devices installed on forklifts and personnel to achieve real-time distance detection and warnings, alerting drivers in advance to avoid collisions.

It can be installed on most electric forklifts, diesel forklifts, and warehouse vehicles, offering excellent versatility.

Installation usually takes only a few hours and has minimal impact on normal production.

It primarily detects personnel wearing tags, other forklifts equipped with the system, as well as predefined fixed obstacle areas.

The system supports sound alarms and light signals, with some models also offering vibration or voice prompts.

The price varies depending on the number of forklifts, functional requirements, and the site environment. You can contact us for a customized quotation.

Some models support data upload and integration functions, allowing connection with the company’s safety management platform or monitoring system.